Tshuab Kawm Txoj Kab Ntsej Mog Siv Kev Tshaj - Qhauv Kev Kawm Txoj Kab Ntsej Mog Ua Lej Ua Tshij Ua Raws Kev Tshaj

Qhov siab ntawm txhua qhov lathe meej meej nyob hauv nws lub chav koom sau computer uas suav sib piv tshwm sim thiab ua kom muaj qhov tsim nyog zoo. Lub chav koom no sib cuag nrog cov processor tshwj tsis zoo thiab cov kev sau programming uas pab tau rau cov neeg ua haujlwm CNC zoo li thaum pib. Lub chav koom no suav cov duab ntawm qhov chaw nrog cov algorithm zoo uas txhim kho qhov chaw tool rau kev siv khoom zoo tshaj plaws, thaum twg kuj tseem xyuas kom meej meej hauv microns. Cov neeg tsoj haujlwm tau txais kev pab los ntawm cov programming sib txuas uas pom tau qhov kev tsoj haujlwm ua ntej khi, txhawm rau tsws kom tsis muaj yam tsis raug thiab tsis txhob siv khoom tsis txaus. Lub chav koom no saib xyuas ntau qhov axis ib txhis, kev sib cuag nrog kev rov qab ntawm spindle, kev nruab tool, thiab feed rates rau kev khi zoo tshaj plaws rau ntau yam khoom thiab qhov chaw. Qhov kev saib xyuas nyob ze tshaj rau kev khi, saub, thiab kev sib thooj, uas tuaj yeem hloov pauv ntau yam kev cai kom muaj qhov zoo tshaj plaws hauv kev tsim khoom. Qhov kev saib xyuas adaptive tuaj yeem tog rau kev hloov pauv, kom kho vim tias tool wear thiab kev hloov khoom uas tuaj yeem tsis zoo rau qhov chaw. Qhov chaw kuaj tseg tuaj yeem kuaj tseg ntau dua 100 programs, kom muaj kev hloov ntau yam khoom ntau dua tsis tas sau programming dua. Lub chav koom no pab sau programming uas pab cov neeg tsoj haujlwm nrog kev saib xyuas setup procedures nrog lus hais nyiaj dav dav, tsis yog G-code ntau dua. Qhov kev sib cuag network pab saib xyuas thiab hloov program los ntawm ib chaw, pab sib cuag nrog manufacturing execution systems thiab quality management databases. Qhov kev saib xyuas tuaj yeem paub pom yam tsis raug ua ntej nws tshwm sim, kom xaiv kev kho ntawm qhov chaw tshwm sim. Lub chav koom no saib xyuas ntau yam record hauv kev tsim khoom, xyuas cycle times, kev siv tool, thiab quality metrics uas pab tsoom phooj ywg kev pab hloov zoo dua. Qhov kev ruaj khov tuaj yeem tsws kom tsis muaj kev tshwm sim tsis zoo, kom ruaj cov neeg thiab khoom tawm. Lub user interface tuaj yeem hloov rau kev siv haujlwm ntau yam, pab cov neeg siv haujlwm ntau yam ntau dua, thiab pab cov neeg siv haujlwm ntau dua rau kev sau programming ntau dua.

Qhov kev sib txuas ntawm qhov chaw ua haujlwm zoo tshaj plaws yog tseem ceeb heev rau kev tswj xyuas qhov twg ntau thiab tsis tu ncua nyob rau hauv qhov kev tsim khoom nyob rau qhov chaw. Qhov chaw tsim khoom siv daim ntawv cast iron lossis daim ntawv hlau zoo tshaj plaws uas pab ntau rau kev tsim khoom kom tsis tu ncua, thaum kuj tua hluv tshwm sim uas yuav tso tsi zoo rau qhov chaw ntim. Cov ways precision-ground tau txais kev txhim kho ntev uas tshem tawm cov cuab yeej hauv nruab nrog, kom muaj kev nyiam siab hauv ib xyoob tom. Qhov headstock assembly muaj cov spindle bearings zoo tshaj plaws uas tsim los rau kev tswj xyuas radial thiab axial loads thaum kuj tswj xyuas kev piv nrawm hauv qhov tolerance. Cov bearings no siv cov kev lag luam lubrication tshiab uas pab ntau rau kev siv ntev thiab kom meej dua rau kev saib xyuas. Lub spindle tus leeg tau txais kev grinding thiab balancing zoo tshaj plaws uas tshem tawm cov runout thiab vibration nyob rau tag nrho qhov operating speeds. Qhov tailstock construction pab ntau rau cov ntaub ntawv ntev thaum kuj tswj xyuas kev piv nrawm hauv tag nrho qhov machining envelope. Cov cross-slide thiab compound assemblies siv cov precision ball screws lossis rack and pinion systems uas pab tau kev ncua nqaij zoo, tsis muaj backlash hauv qhov kev ncua nqaij. Qhov arrangement ntawm tool post lossis turret pab ntau rau kev nres tseg kom tsis tu ncua hauv qhov kev ncua nqaij loj. Cov guarding system txaus pab tseg cov components zoo tshaj plaws kom tsis muaj khaub ncaws thaum kuj tso kom muaj kev pab ruaj npe rau kev saib xyuas theej theem. Qhov machine base muaj kev tshem tawm vibration uas tshem tawm cov cuab yeej ntxiv mus kom tsis tshwm sim rau kev tsim khoom. Kev nyiam siab hauv teeb meem thermal tau txais kev saib xyuas zoo los ntawm kev tso heat sources thiab cooling systems uas tswj xyuas kom muaj teeb meem zoo ib yam. Qhov kev txhim kho yooj yim yog kev pab ruaj npe rau kev saib xyuas thaum kuj tseg cov components tseem ceeb kom tsis tu ncua nyob rau hauv qhov environment tsim khoom nyob rau qhov chaw. Cov fasteners zoo tshaj plaws thiab kev txhim kho pab kom cov kev sib txuas nyob siab hauv qhov kev load nyob rau hauv qhov kev sib txuas. Qhov kev txhim kho modularity pab tsoom npe rau kev pab npe lossis kho tshiab ntev tom without compromising structural integrity. Txhua lub mechanical component tau txais kev test ntau kom paub meej tias performance specifications ua ntej final assembly thiab calibration procedures.

Cov tshuab ua lej nruj kawg muaj txoj kev tsim khoom zoo tshaj plaws tau zoo ib txwm los ntawm lawv cov cuab yeej siv loj thiab kev xaum kom muaj feem ntau rau kev tsim khoom, uas tuaj tau raws li qhov xav tau ntawm kev tsim khoom los ntawm kev tsim kho tshiab mus rau kev tsim khoom ntau. Cov kev ceev cuab yeej tshuab tuag tseg siv ntau yam hlua siv los tshuab, xws li cov hlua carbide, cov hlua ceramic, cov hlau muaj diamond, thiab cov bar kho tsev siv rau kev ua haujlwm hauv tsev. Cov holder hlua siv ntev tshwj tsis tas setup sijhawm thaum twb paub tias cov hlua tau ntsib tswj tso rau hauv qhov chaw tso programmed loss ntawm kev tsim khoom. Cov turret loss tso hlua tuaj yeem tso ntau hlua ncaj qha, pab tau rau kev ua haujlwm tshuab ntau yam tsis tas tshuab los. Qhov tso hlua offset tuaj yeem kho qhov sib txawv ntawm qhov ntau yam hlua siv, thiaj li tuaj yeem tshuv tau cov khoom sib npaug tsis hais txog hlua twg tau raug xa. Tus tshuab tuaj yeem tso cov hlua standard loss custom, tso kev nyab xeeb rau kev siv tshuab rau kev tsim khoom xws li cov hlua muaj daim duab tshwj xws. Qhov xaum kom muaj feem ntau rau kev nres khoom muaj feem ntau xws li cov chuck precision, cov system collet, steady rests, thiab follow rests uas nres cov khoom muaj ntau yam size thiab daim duab. Cov chuck ob plaub thiab cov chuck plaub pawg muaj kev xaum zoo rau cov duab kab thiab duab tsis zoo, thaum twb tseem sau qhov kev sib piv dav. Cov system collet zoo tshaj rau cov khoom me me uas xav tau kev ntsuas ntau tshaj thiab kev ntsuas pov tseg zoo tshaj. Cov khoom nres steady rest thiab follow rest pab tau rau kev tshuab cov khoom ntev thiab me me uas yuav tso tseg thaum tshuab. Cov fixture xaum custom tau ntxiv nrog cov feauture tshuab standard, tso koj tuaj yeem xaum cov khoom muaj daim duab tshwj xws thiab kev xav tau ntawm kev tsim khoom. Qhov chaw spindle nose tuaj yeem tso cov adapter chuck thiab collet ntau yam, tso kev nyab xeeb rau cov khoom muaj ntau yam size. Qhov tso hydraulic thiab pneumatic tuaj yeem tso kev nres zoo ib yam, thaum twb tso kev nyuaj siab tso saum hauv kev ua haujlwm ntau zaus. Cov system ntsuas hlua ntev tuaj yeem kho qhov sib txawv ntawm hlua ntev, tshem tsov kev tso offset los ntawm tus kheeb kwm thiab tshem tsov qhov tsis txaus ntawm kev setup. Qhov kev txheej txheem kom paub meej txog kev siv hlua thiab xaum khoom tso kom paub tias cov tshuab lathes zoo tshaj plaws tuaj yeem tshub tau ntau yam kev txwv kev tsim khoom, thaum twb tseem tshuv tau qhov kev ntsuas thiab kev txaus siab uas kev tsim khoom yooj yim xav tau rau kev muaj nyob ib puag ncig.